My first attempt at the packer for the
master cylinder at the weekend would have worked but it looked awful, so I
decided to make it again (no pics of the original bit it was horrendous - many pieces of 3mm steel plate welded together)
I cut a 100mm length of 50x25mm aluminium
and marked it up at the right angle (approx. 12o) and cut it using a
small angle grinder with a 1mm blade and a hacksaw. Once cut I smoothed out the cut edge and
marked the centre.
I drilled a pilot hole through and
proceeded to cut out with a 40mm hole saw.
Once through the hole needed increasing to approx. 42mm using a half
round file.
Tomorrow I will drill the two holes for the
fixing bolts and hopefully get the master cylinder fitted.
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